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Master ISO 12100 – Machinery Safety & Risk Assessment

Learn how to identify hazards, assess machinery risks, and systematically reduce risks using the three-step method according to ISO 12100.

PROFESSIONAL E-LEARNING
129€
179€ regular price
Professional online training at a fraction of classroom costs

✔ 2h video training
✔ 60+ pages training material
✔ Certificate of Completion included
✔ 60 days access (Single license)
✔ Course language: English

What you'll learn

  • Understand the fundamental principles of machinery safety
  • Understand the structure and purpose of ISO 12100
  • Learn how to systematically identify machinery hazards
  • Perform structured risk assessment and risk estimation
  • Apply the ISO 12100 three-step risk reduction method
  • Understand inherently safe design measures and safeguarding
  • Evaluate whether adequate risk reduction has been achieved
  • Understand documentation and lifecycle considerations

Course Preview: Get a Real Insight into the Training

Description

Safe machinery begins with a systematic understanding of hazards and risks. ISO 12100 provides the fundamental methodology for risk assessment and risk reduction throughout the design and lifecycle of machinery.

This course provides a structured and practical introduction to ISO 12100 and its application in machinery safety engineering.

You will learn how to systematically identify hazards, estimate and evaluate risks, and determine whether risk reduction measures are required. The course explains the complete risk assessment process and demonstrates how its individual activities interact.

A major focus is placed on the three-step method for risk reduction. You will learn how risks are reduced through inherently safe design measures, safeguarding and complementary protective measures, and information for use.

The training also explains the broader machinery safety standards landscape and how ISO 12100 provides the foundation for the application of more specific machinery safety standards.

Practical engineering examples demonstrate how hazards, hazardous situations, risk estimation, protective measures, and residual risks are handled throughout the machinery design process.

The course also addresses validation principles, documentation, and common mistakes that can occur when applying machinery risk assessment and risk reduction in practice.

By completing this course, you will gain a clear understanding of how ISO 12100 supports a systematic engineering approach to designing safer machinery and achieving adequate risk reduction.

This course is ideal for machinery engineers, mechanical engineers, automation engineers, electrical engineers, functional safety engineers, machine designers, safety specialists, system engineers, and professionals involved in machinery design, risk assessment, or compliance.

Course content

Introduction

  • Course overview and learning objectives
  • Introduction to machinery safety and ISO 12100

Why ISO 12100 Matters

  • Role of ISO 12100 in machinery safety
  • Fundamental principles of safe machine design
  • Risk assessment and risk reduction as an engineering process

Legal Framework & State of the Art

  • Machinery safety and regulatory context
  • State of the art in machinery design
  • Responsibilities throughout the machinery lifecycle

Machinery Safety Standards Landscape

  • Type-A, Type-B, and Type-C machinery safety standards
  • Relationship between ISO 12100 and other machinery safety standards
  • Role of ISO 13849 and IEC 62061
  • Safeguarding and complementary machinery standards

Risk Assessment Process

  • Determination of machinery limits
  • Hazard identification
  • Risk estimation
  • Risk evaluation
  • Iterative risk assessment and risk reduction

Risk Reduction Strategy

  • The ISO 12100 three-step method
  • Inherently safe design measures
  • Safeguards and complementary protective measures
  • Information for use
  • Evaluation of residual risks

Validation Basics

  • Verification of implemented risk reduction measures
  • Validation of safety-related measures
  • Documentation and traceability of engineering decisions

Summary & Common Pitfalls

  • Complete ISO 12100 engineering workflow
  • Typical mistakes in risk assessment
  • Common mistakes in risk reduction
  • Practical considerations for machinery safety projects
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